UNIVERSAL TESTING MACHINE COMPUTERISED

UNIVERSAL TESTING MACHINE COMPUTERISED
MAKE: DINESH SCIENTIFIC MODEL: DS-302

DESCRIPTION:
The Universal Testing Machine (UTM) is a comprehensive material testing solution. This automatic UTM is a Micro Controller-based Universal Testing Machine, controlled by an intelligent Pace Rate Controller, providing a fully automated solution for precise material testing and quality control. It features a robust loading unit and an automatic hydraulic gripping system to ensure reliable and consistent testing conditions. The PID control system, combined with a high-torque stepper motor, guarantees accurate and stable testing. The window-based software enables comprehensive data analysis, reporting & control.
 Capacity: 1000 kN, 6 pillar type with Hydraulic Jaws

KEY FEATURES:
 Micro Controller-Based Control: Equipped with a microcontroller-based control system for precise and reliable management of the testing process.
 Intelligent Pace Rate Controller: Offers automatic control of the test load application rate, ensuring compliance with industry standards and specific testing requirements.
 Robust Loading Unit: Features a sturdy loading unit with six pillars, providing enhanced stability and support during tests to withstand high loads.
 Automatic Hydraulic Gripping System: Securely holds and clamps the material specimen, preventing slippage and potential damage during testing. This system enables:
 Remote opening and closing of the hydraulic grips.
 The gripping force for secure and convenient operation from a distance.
 PID Control System: Utilizes a full 3-term PID feedback control system to regulate the high-torque stepper motor, ensuring precise and stable control over the test pace rate.
 High-Torque Stepper Motor: Delivers the necessary force for precise control over position and velocity when applying the test load to the material specimen.
 Window-Based Control and Reporting Software: User-friendly window-based control and reporting software that streamlines UTM operation.
 Automated Testing: Reduces the need for manual intervention and minimizes human errors in the testing process.
 Data Logging: Logs critical data, including load, displacement, and time, for accurate real-time monitoring of the testing process.
 Data Printing: Generates printed reports of the test results for documentation, analysis, and compliance purposes.
 Accuracy and Stability: Achieved through the PID control system and the high-torque stepper motor, ensuring reliable results.
 Comprehensive Analysis: The window-based analysis software allows for in-depth data analysis, including stress-strain analysis and modulus calculation.
 User-Friendly Interface: Designed with an intuitive and user-friendly interface for simplified setup and operation.
 Compliance with Standards: Facilitates adherence to industry and regulatory standards, making it suitable for quality assurance and compliance testing.
 Accuracy and Calibration: Universal Testing Machines are controlled for precision and accuracy at every stage of manufacturing. These machines are calibrated in accordance with, ensuring an accuracy of ± 1% from 10% of the load range selected to full load.
THE UTM SYSTEM CONSISTS OF THREE MAIN COMPONENTS:
 Loading Unit
 Hydraulic Power Pack
 Control Unit & Display (Window-based software)

LOADING UNIT:
• Consists of a hydraulic cylinder & piston mounted on a robust base.
• The loading frame consists of an upper crosshead, middle crosshead, and lower table.
• The upper cross-head and lower table are fitted on two/four hard chrome plated columns.
• The middle cross-head is fitted on two threaded columns.
• A reduction gear motor drives the chain and sprockets fixed at the bottom of the threaded columns for height.
• The cylinder and ram are individually lapped to eliminate friction.
• Axial loading of the system is ensured by provision of a ball seating under the lower table.
• An encoder is provided for measurement of deformation of various samples.
• Tensile Test: Conducted by gripping the test specimen between the upper and middle cross-heads.
• Compression, Transverse, Bending, and Shear Test: Conducted between the middle crosshead and the lower table.

HYDRAULIC POWER PACK:
Our Advanced Hydraulic Pump Unit combines cutting-edge technology for precision, reliability, and energy efficiency. Key features include:
 Stepper Motor Control: The integrated stepper motor allows for precise position and control, ideal for applications requiring accuracy and repeatability. The load control valve ensures the hydraulic system operates within specified pressure limits, preventing overloading and safeguarding equipment.
 Motor: Equipped with a high-efficiency 3-phase motor, designed for low-noise operation, reduced energy consumption, and dependable performance for continuous testing.
 Radial Piston Pump: Known for its efficiency and reliability, it generates high pressure and delivers stable flow, suitable for a wide range of applications.
 Efficient Cooling Arrangement: Maintains optimal operating temperatures, extending system lifespan and reducing the risk of overheating.

ELECTRONIC CONTROL UNIT & DISPLAY:
 High-precision, sealed built-in electronic control panel with accurate load cell or pressure transducer.
 Stable data acquisition system converting analog output into digital figures.
 Real-time feedback and monitoring for precision fluid control systems.
 Full 3-term PID feedback control system for high-torque stepper motor regulation.

SOFTWARE FOR UTM:
 User-friendly interface with ergonomic design.
 Capable of multiple testing modes including tensile, compression, transverse, bend & rebend, shear, extensometer, flexure, and rope tests.
 Real-time monitoring and graphical presentation of load vs displacement, stress vs strain, and extensometer readings.
 Customizable reporting with automatic export to Excel and Crystal Reports.
 Security Manager with password protection and company logo incorporation.

RECOMMENDED COMPUTER HARDWARE:
 2 GHz Pentium Dual Core
 4 GB RAM (recommended for multiple machines)
 256 MB DirectX 9.0 capable video card
 250GB HD Drive, CD-ROM, USB ports, and Windows-compatible printer
SOFTWARE:
 Supports Windows 7, 8, and 10 (32-bit & 64-bit). Not compatible with Windows XP or below.
 Requires Internet Explorer 8
ACCESSORIES:
 Nut and Bolt for Jaw
 Angle Channel
 Brinell Test Attachment for 1000 KN UTM (1 No)
 Bend Test Attachment 180° (1 No)
 Shear Test Attachment (6, 8-, 12-, 16- & 20-mm Dia) (1 No)