PCB PROTOTYPE MACHINE
MAKE DINESH SCIENTIFIC
DESCRIPTION
Prototyping circuit boards is done in the electronics industry using PCB (Printed Circuit Board) prototype machines, sometimes called PCB milling machines or PCB prototyping machines. These devices are made to precisely and swiftly build printed circuit boards (PCBs) for testing and validation prior to mass production. An outline of a PCB prototype machine is as follows:
DESIGN AND STRUCTURE:
- Frame: Usually, the machine is made out of a robust chassis or frame that holds up the many parts.
- Work space: A work space is provided for securing the PCB material in preparation for milling or etching.
SYSTEM OF CONTROL:
- Microcontroller/Processor: The machine has a microcontroller or processor installed, which manages the machine’s movements and functions.
- User Interface: The operator can set parameters and operate the machine using the user interface, which typically consists of a display screen and input controls.
Mechanism of Milling/Engraving:
- A milling head or spindle is a device that rotates and is fitted with an end mill or other cutting tool to remove material from the PCB substrate.
- Z-Axis Control: This feature of the machine lets you modify the depth of cuts by controlling the milling head’s vertical movement.
PCB MATERIAL MANAGEMENT:
- Workholding: During the milling or engraving operation, the PCB material is held in place by a mechanism on the machine. Clamps, vacuum tables, and other fastening techniques might be used for this.
SYSTEM OF MOTION:
- X, Y, Z Axes: In order to precisely adhere to the PCB design standards, the machine usually moves the milling head in the X, Y, and Z axes.
PCB DESIGN CONTRIBUTION:
- Data Input: The device receives input in the form of Gerber-formatted PCB design files, which typically contain specifications for the circuit’s pads, traces, and other characteristics.
TECHNICAL DETAILS:
MODEL | DS-PCB-120 |
Type of Operation | Automatic |
Operations Performed | · Drilling
· Engraving · Routing |
Tool Swapper | Manual, 12 station |
Tool Holder | 1/8 inch |
Working Area | 230 x 200 x 50 mm |
Min Drill Hole Size | 0.3 mm |
Resolution | 1 μm |
Repeatability | ± 0.005 mm |
Milling Spindle Motor | High-speed, software-controlled, brushless/stepper/servo motor with pneumatic clamp that operates 60,000 RPM. |
Air Compressor | Yes |
Layers | Ability to grind and drill, as well as fabricate pcbs with single and double sides. |
Milling Depth Adjustment | Accurate depth adjustment to the micrometer. |
Drilling Speed | 120 strokes/min |
Travel Speed X/Y | 40 mm/s |
Isolation and Track Capability | Capable of making tracks and isolation 0.1 mm (4 mil) |
Z Depth Regulation | Machine depth regulation in micrometers |
Acoustic Cabinet | Yes, included |
Sound/Dust Enclosure | Integrated with a dust extractor machine; automated switching managed by software |
Operating System | Windows 11 Professional Version (64-bit) |
Prototyping Applications | · Rapid Prototyping
· Research on Technology · Teaching · Student Project · PCB Engraving/Milling · Model Making · Prototyping of antennas |
SOFTWARE | |
Machine Control System | Fully supported software-based CNC motion controller (6000 commands/sec) |
Machine Control Programs | Industry standard G & M codes ASCII, PHJ job files |
Control and Edit Software | Fully featured, Windows-based (Windows 11 Professional Version, 64-bit), x86 & x64; supports firmware update for Machine Control, Spindle Drive & Stepper Motor Drive (X/Y/Z) |
Imports | Files such as Gerber RS-274X, Excellon Drill and Definition, AutoCAD DXF 2D, CAM350, and PhCNC printer driver. |
CAMERA | |
Camera | Fiducial/inspection video camera/microscope (USB 2.0) included |
Machine Control System | Fully supported software-based CNC motion controller (6000 commands/sec) |
CONSUMABLES FOR PCB MILLING | 50 pieces of A5-format, two-sided copper plates (FR4) Copper plates FR4, A5, one-sided, fifty pieces 25 pieces of drill underlay material in A5 format, 20 metal wool cleaning pads, and 20 pieces of sticky tape. |
Machine Table | Metal table that is flat and has a central T-slot |
X/Y/Z Drives | Hybrid motors |
Power Supply | 100~240VAC, 50/60Hz, 355W (45W standby) |
Dimensions & Weight | Dimension (LxBxH)- 30”x30”30 & Table top unit for lab work, weight 50 kg |
TOOL SET WITH RING | |
Universal Cutter | 0.2 – 0.5 mm paths, 10 pcs |
Small Cutter | 0.1 – 0.5 mm paths, 10 pcs |
Contour Router | 2 mm, 10 pcs |
DRILL BITS SUPPLIED WITH MACHINE | |
Diameter of Drill Bits (mm) | 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3, 3.1, 3.2, 3.3, 3.4, 3.5 |
Diameter of Routing Bit (mm) | 1, 1.5, 2, 2.5, 3 |
Quantity of Routing Bit | 5 |
Diameter of Engraving Bit (mm) | 0.1, 0.2, 0.3, 0.4, 0.5 |
Quantity of Engraving Bit | 2, 4, 6, 8, 10 |
Angle of Engraving Bit (degree) | 60 |
Reviews
There are no reviews yet.