FERMENTOR
MAKE DINESH SCIENTIFIC
DESCRIPTION:
A ferment or is a specialized bioreactor designed to support the controlled cultivation of microorganisms or cells under optimal conditions for fermentation processes. These vessels are used to facilitate biochemical reactions that produce valuable compounds, such as alcohol, organic acids, enzymes, or biofuels. Fer mentors play a crucial role in various industries, including pharmaceuticals, biotechnology, food and beverage production, and environmental engineering.
KEY FEATURES OF A FERMENT OR INCLUDE:
- AERATION AND AGITATION: To maintain a homogenous mixture and promote oxygen transfer, fermenters are equipped with stirring mechanisms and spargers for gas distribution.
- TEMPERATURE CONTROL: Precise temperature regulation is essential for ensuring the optimal growth of the organisms inside the ferment or.
- PH CONTROL: pH sensors and automatic adjustment systems ensure that the internal environment stays within the required range for the specific fermentation process.
- MATERIAL OF CONSTRUCTION: Commonly made of stainless steel or glass to prevent contamination and allow for thorough sterilization.
- SIZE RANGE: Available in a variety of volumes, from small-scale laboratory fermenters (a few liters) to large industrial fermenters that can handle thousands of liter
- STERILIZATION: Fer mentors are designed sterilized in situ (SIP – Sterilize in Place) to ensure aseptic conditions before fermentation begins.
TECHNICAL DETAILS:
| MODEL | DS-FM-100 |
| VOLUME | |
| Total Volume | 20 Liters |
| Working Volume | 15.0 Liters |
| ASPECT RATIO | |
| D/H Ratio | Ranges from 1.0 to 2.5 |
| DESIGN PRESSURE | |
| Pressure | Maintained at 3.00 Kg/cm² under full vacuum |
| Working | Operates at full vacuum with 2.25 Kg/cm² pressure |
| Design | Engineered for full vacuum with 3.50 Kg/cm² pressure |
| Hydraulic Test | Tested at 4.00 Kg/cm² pressure |
| DESIGN TEMPERATURE | |
| Working | Operates within 10 to 140°C range (vessel) |
| Design | Designed for 0 to 150°C range (vessel) |
| MATERIAL OF CONSTRUCTION (MOC) CONTACT | |
| Stainless Steel (SS) | Grade SS-316 |
| MATERIAL OF CONSTRUCTION (MOC) NON-CONTACT | |
| Stainless Steel (SS) | Either SS-304 or SS-316 grade |
| GASKETS/O-RING | |
| Silicon/EPDM | Silicon and EPDM |
| IMPELLERS | |
| Rushton Turbine | 6-blade design |
| Rushton Turbine | 3 |
| BAFFLES | |
| Baffles | 4 |
| RPM | |
| RPM | 80-800 |
| MOTOR TYPE | |
| Motor Type | Standard Servo Motor accompanied by a Drive |
| SPARGER | |
| Sparger | Ring or Air type sparger with bottom perforations |
| AIR FILTERS | |
| Air Filters | 0.2-micron filter |
| Exhaust | 0.2-micron filter |
| AIR VOLUME MEASUREMENT & CONTROL | |
| Control | Managed using a Rotameter or MFC |
| AIR EXHAUST | |
| Reflux Condenser | Designed to efficiently handle a desired volume output |
| SAMPLING SYSTEM | |
| Sampling System | Advanced device or valve |
| CONTROL SYSTEM | |
| Control System | Color Touchscreen HMI |
| TEMPERATURE CONTROL | |
| Temperature Sensor | RTD Pt-100 |
| Type | Proportional-Integral-Derivative (PID) |
| Range | From 0°C to 60°C |
| Precision | Accuracy of ±0.2°C |
| PH CONTROL | |
| pH Sensor | Gel-filled type |
| Type | Automatic or timer-based operation |
| Range | From 2 to 14 |
| Peristaltic Pumps | Two units |
| Pump Type | Operates at fixed speed |
| Flow Range | 100 ml per minute |
| DO CONTROL | |
| Sensor | Polarographic type |
| MOC | Made of SS316L |
| Type | Cascade configuration |
| Range | From 0% to 100% |
| FOAM CONTROL | |
| Sensor | Conductivity type |
| MOC | Constructed from SS316L |
| Type | Automatic operation |
| Peristaltic Pump | One |
| Pump Type | Operates at fixed speed |
| Flow Range | 100 milliliters per minute |
| NUTRIENT FEED CONTROL | |
| Type | Automatic or timer-controlled |
| Peristaltic Pump | One |
| Pump Type | Fixed design |
| DOSING BOTTLES | |
| Dosing Bottles | Provided |
FERMENTOR
MAKE DINESH SCIENTIFIC
DESCRIPTION:
A ferment or is a specialized bioreactor designed to support the controlled cultivation of microorganisms or cells under optimal conditions for fermentation processes. These vessels are used to facilitate biochemical reactions that produce valuable compounds, such as alcohol, organic acids, enzymes, or biofuels. Fer mentors play a crucial role in various industries, including pharmaceuticals, biotechnology, food and beverage production, and environmental engineering.
KEY FEATURES OF A FERMENT OR INCLUDE:
- AERATION AND AGITATION: To maintain a homogenous mixture and promote oxygen transfer, fermenters are equipped with stirring mechanisms and spargers for gas distribution.
- TEMPERATURE CONTROL: Precise temperature regulation is essential for ensuring the optimal growth of the organisms inside the ferment or.
- PH CONTROL: pH sensors and automatic adjustment systems ensure that the internal environment stays within the required range for the specific fermentation process.
- MATERIAL OF CONSTRUCTION: Commonly made of stainless steel or glass to prevent contamination and allow for thorough sterilization.
- SIZE RANGE: Available in a variety of volumes, from small-scale laboratory fermenters (a few liters) to large industrial fermenters that can handle thousands of liters.
- STERILIZATION: Fer mentors are designed sterilized in situ (SIP – Sterilize in Place) to ensure aseptic conditions before fermentation begins
TECHNICAL DETAILS:
| MODEL | DS-FM-5 |
| VOLUME | |
| Total Volume | 5 Liters |
| Working Volume | 3.50 Liters |
| DESIGN TEMPERATURE | |
| Working | Operates within 10 to 140°C range (jacket) |
| Design | Designed for 0 to 150°C range (jacket) |
| MATERIAL OF CONSTRUCTION (MOC) NON-CONTACT | |
| Stainless Steel (SS) | Either SS-304 or SS-316 grade |
| DESIGN PRESSURE | |
| Pressure | Maintained at 3.00 Kg/cm² under full vacuum |
| Working | Operates at full vacuum with 2.25 Kg/cm² pressure |
| Design | Engineered for full vacuum with 3.50 Kg/cm² pressure |
| Hydraulic Test | Tested at ≥4.00 Kg/cm² pressure |
| ASPECT RATIO | |
| D/H Ratio | Ranges from 1.0 to 2.5 |
| MATERIAL OF CONSTRUCTION (MOC) CONTACT | |
| Stainless Steel (SS) | Grade SS-316 |
| BAFFLES | |
| Baffles | 4 |
| GASKETS/O-RING | |
| Silicon/EPDM | Silicon and EPDM |
| IMPELLERS | |
| Rushton Turbine | 6-blade design |
| Rushton Turbine | 3 |
| SPARGER | |
| Sparger | Ring or Air type sparger with bottom perforations |
| RPM | |
| RPM | 80-800 |
| MOTOR TYPE | |
| Motor Type | Standard Servo Motor accompanied by a Drive |
| AIR EXHAUST | |
| Reflux Condenser | Designed to efficiently handle a desired volume output |
| AIR FILTERS | |
| Air Filters | 0.2-micron filter |
| Exhaust | 0.2-micron filter |
| AIR VOLUME MEASUREMENT & CONTROL | |
| Control | Managed using a Rotameter or MFC |
| TEMPERATURE CONTROL | |
| Temperature Sensor | RTD Pt-100 |
| Type | Proportional-Integral-Derivative (PID) |
| Range | From 0°C to 60°C |
| Precision | Accuracy of ±0.2°C |
| SAMPLING SYSTEM | |
| Sampling System | Advanced device or valve |
| CONTROL SYSTEM | |
| Control System | Color Touchscreen HMI |
| DO CONTROL | |
| Sensor | Polarographic type |
| MOC | Made of SS316L |
| Type | Cascade configuration |
| Range | From 0% to 100% |
| PH CONTROL | |
| pH Sensor | Gel-filled type |
| Type | Automatic or timer-based operation |
| Range | From 2 to 14 |
| Peristaltic Pumps | Two units |
| Pump Type | Operates at fixed speed |
| Flow Range | 100 ml per minute |
| NUTRIENT FEED CONTROL | |
| Type | Automatic or timer-controlled |
| Peristaltic Pump | 1-2 |
| Pump Type | Fixed design |
| FOAM CONTROL | |
| Sensor | Conductivity type |
| MOC | Constructed from SS316L |
| Type | Automatic operation |
| Peristaltic Pump | One |
| Pump Type | Operates at fixed speed |
| Flow Range | 100 milliliters per minute |
| DOSING BOTTLES | |
| Dosing Bottles | Provided |
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