CNC SIMULATOR
MAKE DINESH SCIENTIFIC
DESCRIPTION
A CNC simulator, short for Computer Numerical Control simulator, is a software or hardware tool that enables users to simulate and test CNC machining operations in a virtual environment before actual implementation on a CNC machine. Here’s a detailed description of a CNC simulator: Components and Features
VIRTUAL MACHINE INTERFACE:
- The simulator typically provides a user-friendly interface that mimics the controls and functions of a CNC machine. This interface allows users to input machining parameters, program sequences, and simulate tool movements.
CAD/CAM Integration:
- Many CNC simulators offer integration with computer-aided design (CAD) and computer-aided manufacturing (CAM) software. This enables users to import CAD models, generate toolpaths, and simulate machining operations directly from their design software.
3D VISUALIZATION:
- Advanced CNC simulators feature realistic 3D visualization capabilities, allowing users to visualize the machining process in a virtual environment. This includes the display of workpieces, toolpaths, cutting tools, and machining operations.
TOOLPATH SIMULATION:
- The simulator accurately simulates the movement of cutting tools along predefined toolpaths, taking into account factors such as tool geometry, cutting parameters, material properties, and machine kinematics.
TECHNICAL DETAILS:
MODEL |
DS-CNCS-M |
Simulator Process |
Milling |
Purpose |
Students receive training for CNC machining operations using a CNC simulator. |
CPU |
intel i5 |
RAM in GB |
8 |
Type of screen |
Touch Screen |
Size of screen in inches |
21 |
Resolution of screen in pixels |
screen resolution is 1920 x 1080 pixels. |
Screen HDMI compatible |
The screen is compatible with HDMI connectivity. |
RAM of hardware in GB |
The hardware has 8 gigabytes (GB) of RAM. |
Hard disk of hardware in GB |
The hardware is equipped with a 500 GB hard disk. |
VGA for faculty |
The VGA for faculty use has a capacity of 1 GB and is compatible with OpenGL. |
Hard disk in GB |
The hard disk’s capacity is 500 GB. |
VGA |
The VGA has a capacity of 1GB and is compatible with OpenGL. |
Type of operator panel |
operator panel type is industrial. |
Body size (length and width) |
Operator panel dimensions are 456 mm x 286 mm (length x width). |
Provision of Industrial type with interchangeable keyboard facility |
Yes |
Provision of MPG for operation |
Yes |
Override for Operation |
· Feed Override · Rapid Override · Spindle Override · Mode Select |
Interchangeable Controls |
Fanuc 0i Families, Siemens 828D, 840D Families, Heidenhain iTNC530, TNC640 |
Programming and Machining Simulators |
actuated through Actual controls, which are Interchangeable from Fanuc and Siemens for students |
Industrial type with actual interchangeable Operating panel |
Practicing CNC machine operation and operating CNC machine Machine Control Panel independently |
Learning Activities |
Real-time training and practice to learn in depth the complex operation of CNC machine |
Operation views |
Machining Simulation with 3D view on a big screen with zoom options present to allow clear 3D and Isometric views of cutting process |
Student Log-on System facility |
Yes |
Audio performance on tool cutting, chips, and alarming |
Yes |
Tools |
The ability to arrange tools in various positions on the tool turret or magazine, much like on the actual machine, is provided. It is possible to add unique tools or tool classes. |
Training and practice |
Tool offsets, tool compensation and coordinate settings with G and M programming |
Provision of MPG Hand Wheel presents enabling practice Facing and Tool offsets |
Yes |
Provision of Coolant flow and chips falling visible during the machining operation |
Yes |
Tool library |
The tool library is presented with images and different colors of the tool inserts, enabling students to identify different tool and acquire good knowledge of tools |
Real-time collision detection uses visual and audio signals to notify users of collisions as well as overtravel. |
Yes |
Support MACRO Programming |
Yes |
Geometry Tool to measure Length, Diameter and angle should be available |
Yes |
Embedded USB Interface and Power socket |
Yes |
Audio performance on tool cutting, chips, and Loud Alarming Signals |
Yes |
Types of programming and control screen for faculty |
Touch screen |
Size of programming and control screen for faculty in inches |
21 |
Type of Simulation Display screen for faculty |
LED |
Size of the Display screen for faculty in inches |
32 |
Resolution of screen for faculty in pixels |
1920 x 1080 |
screen for faculty shall be HDMI-compatible |
Yes |
CPU for faculty |
intel i5 |
RAM of hardware in GB |
8 |
Type of operator panel for faculty |
Industrial |
Body size (length x width) of operator panel for faculty in mm x mm |
456mm x 286mm |
Provision of Industrial type with interchangeable keyboard facility for faculty |
Yes |
Provision of MPG for operation of hardware |
Yes |
Interchangeable Controls for faculty |
Fanuc 0i Families, Siemens 828D, 840D Families, Heidenheimer iTNC530, TNC640 |
Override for Operation for faculty |
Feed Override, Rapid Override, Spindle Override, Mode Select |
Number of CNC Simulator (Hardware) for faculty provided |
1 |
Student Assessment |
System enables assess students performance of Machine Operation |
faculty is able to inspect Student CNC operation and programming history. |
Yes |
An alarm lamp with audio alarming exists, enabling the simulation of the actual machining process |
Yes |
Soft Jaws cutting and pedal switch available |
Yes |
CNC data transfer |
Two-way DNC Wireless Transmission System |
Provision to Export / Import the Material and Configuration data |
Yes |
A comprehensive Analysis paper for each student |
Yes |
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