CNC ROUTER MACHINE
MAKE DINESH SCIENTIFIC
DESCRIPTION
A computer-controlled cutting device called a CNC (Computer Numerical Control) router is commonly used to cut a variety of materials, including foam, composites, metals, plastics, and wood. It uses numerical control programming to operate, enabling intricate and precise cuts, forms, engravings, and designs.
The following is a broad overview of a CNC router:
FRAME AND STRUCTURE:
- CNC routers are available in a range of sizes, from huge industrial machines for bulk manufacturing to desktop devices ideal for amateurs. Usually, the structure is constructed from welded steel or aluminum to give it stiffness and stability.
WORK AREA:
- The surface where the material to be cut is put is known as the work area or cutting bed. Depending on the machine’s size, it can be little or enormous. The largest size of material that can be processed depends on the dimensions of the work area.
SPINDLE:
- The motorized spinning shaft of the cutting tool that holds the cutting tool (such an end mill or router bit) is called the spindle. To cut, carve, or engrave the material, it rotates rapidly. Depending on the purpose of the machine and the materials being processed, spindles have different power and speed ranges.
TOOL CHANGER (OPTIONAL):
- A tool changer that automatically switches out cutting tools while machining is being done is a feature that certain CNC routers have. This function comes in handy for tasks that call for numerous kinds of tools or for intricate designs that incorporate various cutting processes.
CONTROL SYSTEM:
- To precisely direct the machine’s motors to move, the control system translates the design file, which is often in CAD/CAM format, using a computer, software, and control electronics. Before submitting designs and toolpaths to the machine for manufacturing, users can generate, edit, and optimize them using the software.
LINEAR MOTION SYSTEM:
- Ball screws, linear guides, stepper or servo motors are some examples of the linear motion components that CNC routers use to precisely position the cutting tool in three dimensions. This allows the material to be precisely cut and shaped in accordance with the planned design.
TECHNICAL DETAILS:
MODEL | DS-CNCRM-300 |
Purpose | CNC router is designed for computer-controlled cutting of various materials, including wood, composites, metals, plastics, and glass. Additionally, it is suitable for tasks such as making electrodes and engraving channels for microfluidic cartridges. |
Drive Mechanism | The drive mechanism is a grounded ball screw. |
Accuracy | Accuracy is maintained at 0.01 mm. |
Spindle Speed | Spindle operates at a speed of 24000 rpm. |
Spindle Cooling System | Spindle cooling system is water-cooled. |
Working Area | working area is 300 x 300 x 120 mm (Height). |
Guide System | A linear motion rod is used for the guide system. |
Spindle Power | Spindle power is 2.2 kW. |
Machine Dimension | The machine’s dimensions exceed 1400 x 1700 x 1600 mm with the machine enclosure. |
Repeatability | Repeatability is ensured at 0.01 mm. |
T-slotted Bed Size | T-slotted bed size 420 x 350 mm. |
Drive System | It utilizes a hybrid servo motor for the drive system. |
Rapid Rate | Rapid rate of movement is 7000 mm/min. |
Tool Clamping System | It is equipped with an automatic tool changer for the tool clamping system. |
Working Mode | Machine operates in a hybrid servo motor mode. |
Tool Size | Diameter of the tool is 12 mm. |
Safety Measures | Safety measures include a full enclosure, safety guards, warning lights, and alarms to prevent contact with the cutting tool and to contain chips and debris. |
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