AUTOCLAVE
MAKE DINESH SCIENTIFIC
DESCRIPTION:
A horizontal cylindrical autoclave is a type of specialized sterilizing device used to thoroughly and effectively disinfect materials such as glassware and laboratory equipment. In contrast to vertical autoclaves, this autoclave’s horizontal chamber—which is usually cylindrical in shape allows for the placement of larger or longer items. An automatic control system that maintains temperature, pressure, and sterilization cycles in order to guarantee ideal conditions for the eradication of microorganisms is built into the autoclave.
Because of its horizontal orientation, which makes material loading and unloading simple, it is appropriate for use in medical facilities and laboratories with a range of sterilization requirements. High-quality stainless steel is frequently used in autoclave construction to ensure long-term dependability, durability, and resistance to corrosion.
A strong pressurized steam system and an integrated heating element combine to create a sterilizing environment that efficiently gets rid of bacteria, viruses, and spores. In industrial, medical, and research settings where preserving a sterile environment is crucial for experimental precision, patient safety, and quality control, horizontal cylindrical autoclaves are indispensable. They are flexible and essential instruments for guaranteeing the integrity and safety of sterilized equipment and materials because of their user-friendly design, accurate control features, and horizontal arrangement.
FEATURES:
- Vaccum Breaker
- Safety Valve
- Non-Return Valve
- Steam Trap
- Water Inlet Valves
- Water Outlet Valves
CYLINDRICAL CHAMBER:
- Unlike vertical autoclaves, the autoclave’s horizontal cylindrical chamber facilitates effortless loading of larger or longer items.
AUTOMATIC CONTROL SYSTEM:
- These autoclaves with automatic control systems maintain constant and ideal sterilizing conditions by controlling temperature, pressure, and sterilization cycles.
MATERIAL CONSTRUCTION:
- Usually made of premium stainless steel to guarantee longevity, corrosion resistance, and durability especially in areas that need to be sterilized frequently.
USER-FRIENDLY DESIGN:
- The loading and unloading procedure is made simpler by the horizontal orientation, which improves user convenience. This design is especially useful for handling larger or oddly shaped objects.
HEATING ELEMENT:
- Includes a strong heating element that produces steam—an essential element for sterilizing effectively.
PRESSURE SYSTEM:
- Includes a pressurized steam system that produces the sterilizing conditions required. For complete disinfection, the autoclave makes sure the chamber reaches and holds the appropriate pressure.
SAFETY FEATURES:
- In order to prevent mishaps and guarantee user safety, autoclaves frequently come equipped with safety features like interlocking systems, pressure relief valves, and overheat protection.
- Operating at 134C and 30 psi
- Vacuum drying capabilities
- Low water cutoff, pressure release automatically via solenoid valves whole construction of SS 304 and SS 316 (GMP model)
- Temperature reading of 121 degrees Celsius at 15 PSI
- Color HMI with data logging
- Ethernet
- Full SS 304/SS 316 construction (per customer request)
VERSATILE APPLICATIONS:
- Ideal for many sectors, such as pharmaceutical, medical, and industrial, where sterilization is necessary to preserve aseptic conditions.
TECHNICAL DETAILS:
MODEL |
DS-ACH-450R |
Inner Chamber | 600 mm (W) x 600 mm (H) x 1200 mm (L) (± 50 mm tolerance) |
Capacity | 450 liters |
TYPE | |
Vacuum Type | Automatic with documentation and pneumatic piston valves |
Water Feed System | Suitable capacity water feed pump |
Steam Generator | SS304 steam generator, located below sterilizer, ideal for electrical operation |
Features of Steam Generator | · Water level indicator
· Gauge glass with valves · Water inlet & outlet valves · Industrial immersion heaters |
Power Supply | Three-phase, 415V, 50 Hz |
Control Box | Wall-mounted, includes pressure switch and water level monitoring arrangement |
DOOR | |
Door Type | Double door, hinge type with radial locking |
Radial Arms Material | Stainless steel (SS) |
Door Material | SS 316, 12 mm thick |
Locking Mechanism | Exhaustion triggers the self-pressure locking mechanism, which locks automatically if the chamber is under pressure. |
Safety Features | A unique feature keeps the door from opening during the pressurization of the chamber during the sterilization procedure. |
Hinge Material | Solid mild steel (MS) |
MATERIAL OF CONSTRUCTION | |
Chamber Material | SS 316, 6-8 mm thick sheets, argon welded |
Insulation | 2” thick glass wool, covered with polished SS sheet |
Jacket Material | Rolled steel, welded construction |
Outer Cover | Constructed from SS 304 |
Pressure Testing | Hydrostatically tested for 4.2 Kg/cm² in jacket and 3.2 Kg/cm² in chamber |
Radial Locking Arm for Doors | Made of SS 304 |
Jacket | Boiler quality steel plate, 6-8 mm thick |
Connecting Pipes | Manufactured from SS 304 |
Baffle Plate (2 Nos.) | SS baffle plates fitted in front of steam inlet for proper steam distribution and protection of the load |
Validation Port | For insertion of flexible RTD, PTD-100 sensors |
Stand | MS, anti-corrosion painted |
Door Gasket | Silicon rubber gasket, withstands 140°C |
Mode of Operation | Inbuilt electrically heated boiler |
Printer | Dot matrix printer |
Flush Mounting Panel | SS 304, fitted on sterile side |
Working Temperature & Pressure | 121°C with corresponding pressure of 1.2 kg/cm² |
Electrical Load | Vacuum pump load |
Power Supply | 3-phase, 415V, AC, 50Hz |
Purpose | Efficient drying and sterilization of loads |
Inbuilt Vacuum Pump | Water ring vacuum pump capable of withstanding negative pressure and creating high vacuum of 26” Hg |
Components | Fitted with SS condenser, piping, and fittings for effective operation with the vacuum pump |
STEAM CONDENSER | |
Steam Condenser | Shell and tube type condenser made of SS 304 |
Location | Installed in the vacuum line to condense steam before it reaches the vacuum pump |
CYCLE OPERATION MODE | |
Cycle Operation Mode | Automatically operated through a microprocessor |
HMI Type | Touch screen HMI |
Operating Valve | The sterilizer’s HMI-integrated PLC microcontroller has replaced the manual operating valve. |
Additional Features | Control panel includes lamps for enhanced visibility |
Modes of Operation | Automatic |
Control Panel | Composed of stainless steel 304, outfitted with all essential switchgear such as rotary switches, MCBs, contactors, relays, and LED indications |
Digital Displays | Temperature, chamber pressure, batch and cycle numbers, time and date, alarm and error codes, and low water indicators |
Programmed Cycles | · High Pressure High Vacuum @ 121°C
· Gravity @ 121°C · Liquid @ 121°C · User Defined · Bowie Dick Test · Vacuum Leak Test |
Tests | Leak Test, Standard Process Test, Bowie & Dick Test, Vacuum Holding |
HMI Features | · Error code analysis provision
· Password protection for security · In-built real-time clock with date and time function |
Other Fittings | Vacuum breaker, steam trap, safety valve, compound gauge, plug screen, water reading glass, and valves |
Alarms | Temperature overshoot, vacuum pump trip, chamber leak test, and sterilization timer that resets or stops in the event of a temperature drop |
Accessories | Loading carriage made of SS 316 with a suitable-sized trolley |
Safety Features | Door locking facility, pressure cut-off facility, and other necessary safety features |
Air Compressor | 1 unit, 0.5 HP, single-stage compressor |
Trolley Capacity | Designed in accordance with conventional industrial criteria, it has a 50% loading capacity for autoclave materials and can finish a batch in two loads. |
CARRIAGE | |
Roller Wheels | 4 solid bar roller wheels with SS 316 inner rollers for rust resistance and ease of maintenance |
Perforated Trays | 2 perforated trays made from 18 SWG sheet, with double bend and 10 mm diameter holes at 90 mm pitch |
Frame & Guide Angle | Fabricated from 3 mm thick angle for trays of the carriage |
Protecting Cover | The front and rear covers are composed of SS 316, 18 SWG, and have an ebonite knob for convenient handling. |
Shelves | 3 shelves: 1 at the bottom and 2 adjustable in height, made from 50 mm x 50 mm x 3 mm thick angle |
Guide Patti | SS 316 guide patti on the right and left sides of the carriage, 3 mm thickness |
TROLLEYS | |
Trolley Material | Made of SS 304 |
Trolley Top | 10 SWG thick sheet |
Handle | 40 mm O.D., 16 SWG |
Trolley Frame | Square pipe, 30 mm x 30 mm, 14 SWG thickness |
Wheels | 4 PU caster swivel type wheels, 6 inches in diameter, with SS brackets and brakes on two wheels |
Top Angle | 35 mm x 35 mm x 3 mm thick bar |
Height Adjustment | Provision for height adjustment to align with the rail of the chamber |
Locking Arrangement | Special type of locking arrangement for loading and unloading the carriage |
PRINTER | |
Printer Type | Dot matrix |
Purpose | · For monitoring and recording:
· Dates · Time · Load · Identification number · Operating parameters |
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