FULLY AUTOMATIC COLD EXTRUSION LINE

MAKE DINESH SCIENTIFIC

DESCRIPTION:

A fully automatic cold extrusion line is a high-efficiency manufacturing system designed for the cold extrusion process. This process involves deforming metal at room temperature to create complex shapes with high precision and minimal waste. Here is a detailed description of a typical fully automatic cold extrusion line:

COMPONENTS AND FEATURES:

MATERIAL FEEDING SYSTEM:

• Coil or Bar Feeder: Automatically feeds the raw material (usually metal) into the extrusion line.
• Straightening Unit: Ensures that the material is straightened before entering the extrusion press.

EXTRUSION PRESS:

• Hydraulic or Mechanical Press: The core component that applies the necessary force to extrude the material into the desired shape.
• Die Set: Custom-made dies that shape the material during the extrusion process.

PRE-HEATING UNIT (OPTIONAL):

• Pre-heats the material to reduce the force required for extrusion and improve material flow.

LUBRICATION SYSTEM:

• Ensures the dies and material are properly lubricated to reduce friction and wear.

CONTROL SYSTEM:

• PLC (Programmable Logic Controller): Manages the entire process, including material feeding, extrusion, and post-extrusion handling.
• HMI (Human-Machine Interface): Allows operators to monitor and control the system parameters and process flow.

COOLING SYSTEM:

• Cools the extruded parts to maintain their mechanical properties and dimensional stability.

POST-EXTRUSION HANDLING:

• Cutting Unit: Cuts the extruded material into the desired lengths.
• Conveyor System: Transports the extruded parts to the next stage of processing or packaging.

TECHNICAL DETAILS: