CNC SIMULATOR
MAKE DINESH SCIENTIFIC
DESCRIPTION
A CNC simulator, short for Computer Numerical Control simulator, is a software or hardware tool that enables users to simulate and test CNC machining operations in a virtual environment before actual implementation on a CNC machine. Here’s a detailed description of a CNC simulator:
Components and Features
VIRTUAL MACHINE INTERFACE:
- The simulator typically provides a user-friendly interface that mimics the controls and functions of a CNC machine. This interface allows users to input machining parameters, program sequences, and simulate tool movements.
CAD/CAM Integration:
- Many CNC simulators offer integration with computer-aided design (CAD) and computer-aided manufacturing (CAM) software. This enables users to import CAD models, generate toolpaths, and simulate machining operations directly from their design software.
3D VISUALIZATION:
- Advanced CNC simulators feature realistic 3D visualization capabilities, allowing users to visualize the machining process in a virtual environment. This includes the display of workpieces, toolpaths, cutting tools, and machining operations.
TOOLPATH SIMULATION:
- The simulator accurately simulates the movement of cutting tools along predefined toolpaths, taking into account factors such as tool geometry, cutting parameters, material properties, and machine kinematics.
TECHNICAL DETAILS:
MODEL |
DS-CNCS-T |
| Simulator Process | Turning |
| Purpose | Students receive training for CNC machining operations using a CNC simulator. |
| Type of operator panel | Industrial |
| Resolution of screen in pixels | 1920 x 1080 |
| Type of screen | Touch Screen |
| Size of screen in inches | 21 |
| Screen HDMI compatible | Yes |
| CPU | intel i5 |
| RAM in GB | 8 |
| Hard disk in GB | 500 |
| VGA | 1GB and compatible with OpenGL |
| Provision of MPG for operation | Yes |
| Body size ( length x width) of operator panel in mm x mm | 456 x 286 mm |
| Provision of Industrial type with interchangeable keyboard facility | Yes |
| Override for Operation | · Feed Override
· Rapid Override · Spindle Override · Mode Select |
| Learning Activities | Practice and real-time instruction are needed to fully understand the intricate workings of a CNC machine. |
| Interchangeable Controls | Fanuc 0i Families, Siemens 828D, 840D Families, Heidenhain iTNC530, TNC640 |
| Programming and Machining Simulators | Actuated through Actual Controls which are Interchangeable from Fanuc and Siemens for students |
| Industrial type with actual interchangeable Operating panel | Practicing CNC machine operation and operate CNC Machine Control Panel independently |
| Operation views | Machining Simulation with 3D view on a big screen with zoom options present to allow the clear 3D / Isometric views of cutting process |
| Tools | The ability to arrange tools in various positions on the tool turret or magazine, much like on the actual machine, is provided. It is possible to add unique tools or tool classes. |
| Training and practice | Tool offsets, tool compensation and coordinate settings with G and M programming |
| Provision of MPG Hand Wheel presents enabling practice Facing and Tool offsets | Yes |
| Provision of Coolant flow and chips falling visible during the machining operation | Yes |
| Tool library | Tool library present with images and different colors of the tool inserts enabling students to identify different tool and acquire good knowledge of tools |
| Real time collision detect uses visual and audio signals to notify users of collisions as well as over travel | Yes |
| Support MACRO Programming | Yes |
| Geometry Tool to measure Length, Diameter and Angle measurement should be available | Yes |
| Student Log-on System facility | Yes |
| Audio performance on tool cutting, chips, alarming | Yes |
| SCREEN | |
| Number of screens for Faculty provided | Two |
| Size of Simulation Display screen for faculty (in inches) | 21 inches |
| Type of programming and control screen for faculty | Touchscreen |
| Size of programming and control screen for faculty (in inches) | 21 inches |
| Type of Simulation Display screen for faculty | Touchscreen |
| Screen for faculty shall be HDMI compatible | HDMI compatible |
| Resolution of screen for faculty (in pixels) | 1920 x 1080 pixels |
| CPU for faculty | Intel Core i5 |
| RAM of hardware (in GB) | 8 gigabytes |
| Hard disk of hardware (in GB) | 500 gigabytes |
| VGA for faculty | 1GB and compatible with OpenGL |
| Type of operator panel for faculty | Industrial |
| Body size (length x width) of operator panel for faculty in mm x mm | 456mm x 286mm |
| Provision of Industrial type with interchangeable keyboard facility for faculty | Yes |
| Provision of MPG for operation of hardware | Yes |
| Interchangeable Controls for faculty | Fanuc 0i Families, Siemens 828D, 840D Families, Heidenhain iTNC530, TNC640 |
| Faculty is able to inspect Student CNC Operation/Programming History | Yes |
| Override for Operation for faculty | Feed Override, Rapid Override, Spindle Override, Mode Select |
| Number of CNC Simulator (Hardware) for faculty provided | 1 |
| Student Assessment | System enables assess students performance of Machine Operation |
| Alarm Lamp with audio alarming exists enabling simulate actual machining process | Yes |
| Soft Jaws cutting and pedal switch available | Yes |
| Embedded USB Interface and Power socket | Yes |
| Audio performance on tool cutting, chips, and Loud Alarming Signals | Yes |
| CNC data transfer | Two-way DNC Wireless Transmission System |
| Provision to Export / Import the Material and Configuration data | Yes |
| Comprehensive Performance Analysis paper for each student | Yes |
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